Carbon fiber UAV propeller blades manufactured by Kinetic Analytics
Manufacturing Excellence

Manufacturing Services.

Everything you need to create exceptional, mission-ready unmanned systems — from one-off prototypes to low-rate production.

Carbon fiber gimbal assembly
Hybrid Manufacturing

Additive and traditional methods, together.

Let our team review your application and help you choose the right combination of manufacturing methods and materials. We blend additive, subtractive, and composite processes so the part — not the process — drives the design.

  • Isostatic Carbon – High-Rate Composites
  • CNC Machining
  • Composites & Layup
  • Electronics Integration
Isostatic Carbon – High-Rate Composites
01 · Service

Isostatic Carbon – High-Rate Composites

Our proprietary Isostatic Forged Carbon process creates PEEK carbon parts with 50% higher strength and 30% higher stiffness than FDM printing alone, in a process fully scalable to production

  • High-rate isostatic molding
  • Superior fiber consolidation
  • Complex geometry capability
  • Automated production workflows
CNC Machining
02 · Service

CNC Machining

Our machining cell handles flight-critical structural components, motor mounts, gimbal frames, and tooling. Tight tolerances, in-house inspection, and AS9100-aligned process discipline keep parts mission-ready.

  • 3-axis milling and lathe turning
  • Aluminum, titanium, steel, plastics
  • First-article inspection & CMM
  • Contracted heat treating and surface coatings
Composites & Layup
03 · Service

Composites & Layup

Lightweight, stiff, and durable — our composites team builds airframes and control surfaces using prepreg layup, vacuum bagging, and oven cure cycles tuned for aerospace-grade performance.

  • Carbon and fiberglass prepreg layup
  • Press infusion and autoclave
  • Bonded fuselage and wing assemblies
  • In-house mold and tooling fabrication
Electronics Integration
04 · Service

Electronics Integration

We close the loop between airframe and avionics — building wiring harnesses, integrating flight controllers, and validating every system on the bench before it ever leaves the hangar.

  • Custom wiring harness fabrication
  • PCB assembly and rework
  • Flight controller and payload integration
  • Bench HIL testing before flight
Tools & Partners

Built with industry-leading platforms

MarkforgedBambuStratasysFormlabsHaasArdupilotHerelink
Unmanned aerial system on the flightline at sunset
Ready to build?

Let's get your hardware flying.

Request a quote